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metal flashings, roofs, metal roof tiles

Assembly of modular roof tiles in the winter—is that a good idea?

Modular roof tiles are a type of metal roof covering that appeared on our market a few years ago, quickly gained popularity, and is now being used on an increasing number of roofs. This is primarily because metal roofing sheets always look impressive, are durable and weather-resistant, and—thanks to solutions patented by manufacturers—their assembly is hassle-free, efficient, and can be carried out under any conditions. But what about in winter?

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Is it safe to perform assembly of modular roof tiles in the winter?

It is generally accepted that the construction season runs from the first days of spring until the end of fall, but it is not always possible to install the roofing and bring the building to a closed-shell stage before winter. What can be done in such a situation? Should you leave the building unfinished or continue working during cold and wet weather? How should you prepare for winter? It’s difficult to give a definitive answer to these questions. However, if you decide to build a roof structure, the best choice is metal roof tiles—including, of course, Modular roof tiles. Why? Because proper preparation and protection of the metal sheets at the manufacturing plant guarantee trouble-free assembly even in winter conditions, as well as comfortable use for many years to come.

In fact, when installing roofing in the winter, the most important thing is to ensure the safety of the roofers. It is especially important to prepare the work site—the roof must be cleared of accumulated snow and ice. Any slip, fall, or misstep can lead to injuries or even serious accidents. Therefore, it is recommended that installation work be carried out by specialized construction crews with experience working in difficult conditions.

What precautions should be taken during assembly?

It is important to ensure comfortable working conditions and employee safety, as their readiness for work is of the utmost importance. Key safety precautions include:

  • Appropriate clothing —employees should wear warm clothing made of durable material and appropriate footwear, preferably ankle-high shoes with non-slip and puncture-resistant soles;
  • personal protective equipment– it’s a good idea to have helmets, gloves, and other protective gear that can enhance safety when working at heights;
  • Scaffolding stability – scaffolding and other temporary structures must stand securely on the ground and be properly secured against wind and other adverse weather conditions;
  • Weather monitoring – regularly monitoring the weather will ensure that work can be carried out safely.

Important! Metal roof tiles should be stored in a dry place to prevent them from freezing or moisture from condensing on them.

What should you keep in mind when installing modular roof tiles in the winter?

Whether you’re installing modular roof tiles in the winter or at any other time of year, you should always follow best roofing practices and strictly adhere to the manufacturer’s recommendations. The only risk is performing flashings at temperatures that are too low—the minimum is 12°C. If the sheet metal is bent at a lower temperature, microcracks may form in the paint coating, which can lead to corrosion in those areas. The solution is to perform the flashings work in a heated room, such as a workshop. Although it is more convenient and safer to purchase ready-made flashings in the same color as the metal roof tiles (Blachy Pruszyński Company offers the necessary flashings), you can be sure they have been professionally manufactured. And how should metal roofing be assembled? Below are the most important guidelines.

  • Vapor barrier. The wooden roof framing must be properly protected from the outside. A roof membrane or roofing felt can be used as insulation. Currently, a roof membrane is the most commonly used solution. It is laid perpendicular to the rafters and fastened to these wooden members with staples. Assembly of the membrane begins at the eaves and proceeds toward the Ridge. The overlaps should be approximately 15 cm wide.
  • Wooden roof deck. After laying the membrane, a wooden roof deck is constructed for Modular roof tiles— first, the counter-battens are nailed in place, and then the battens are attached to them. The counter-battens typically have a cross-section of 2.5 x 5 cm, while the cross-section of the battens depends on the roof pitch, the position of the rafters, the type of roofing, and even the climate zone. However, in the case of panel roof tiles, which are a lightweight roofing material, the battens can have dimensions of, for example, 5 x 4 cm. The battens and counter-battens allow the roofing material to be spaced away from the waterproofing, creating an open ventilation space that enables free air circulation. Remember that battens should be installed at the spacing recommended by the manufacturer of the specific roof covering, and these guidelines must be strictly followed! Typically, battens are spaced every 35 cm. Placing battens at a smaller spacing makes no sense and has no economic justification.
  • Preparing for assembly. Install both over-gutter flashinges and apply flashings to the sides of all roof edge sections. The eave must be wide enough (approx. 25 cm) to allow for trouble-free assembly of the starter strip. Mark the exact distance from the edge of the over-gutter flashing along the entire length of the eaves strip. Then, attach the starter strip to the upper edge of the second eaves strip. Secure them along their entire length to the eave board using screws. Note! Modular roof tiles should not be assembled without a starter strip. It is best to use a ventilation eaves batten!
  • Assembly of sheet metal. The order in which subsequent sheets are laid should always follow the manufacturer’s recommendations or the instructions. During assembly of modular roof tiles, check regularly to ensure that the overlapping joints fit together precisely and that the sheets form even rows. Also, check to make sure the roofing has not become deformed as a result of the screws being tightened too tightly.

Standardized small sheets of metal can be installed quickly regardless of weather conditions (and regardless of the roof structure) and usually do not need to be cut; simply place one sheet on top of another. However, when necessary, use hand-held sheet metal shears or a nibbler—never an angle grinder!

Advantages of Assembly of Modular Roof Tiles in Winter

Although assembly of sheet metal roofing in the winter is a challenge—primarily due to the uncomfortable working conditions—it does have its advantages:

  • No lines and available appointments —roofers usually have little work in the winter, so they’re sure to find an available appointment,
  • accelerating the completion of construction —the construction work carried out so far can be completed more quickly, and work on the building’s finishing touches can begin,
  • protection against damage – installing a roof covering will protect the structure from water ingress and freezing, and consequently from damage such as cracks in walls or chimney flues,
  • the potential for financial savings —sometimes companies offer discounts on services during the winter season, which allows us to reduce construction costs.

Please note that it takes an average of 4–5 days to install modular roof tiles.

Disadvantages of Assembly of Modular Roof Tiles in Winter

Assembly of modular roof tiles during the winter season comes with certain limitations:

  • more challenging working conditions – employees may find it more difficult to perform precision work in low temperatures,
  • Risk of damage to materials – some materials used in assembly may be more susceptible to damage at low temperatures,
  • Extended assembly time – weather conditions and related delays may extend the assembly time.

However, leaving the building without adequate protection poses a greater threat to it.

Assembly of Modular Roof Tiles in Winter and the Law

The law does not prohibit installing metal roof tiles in the winter, and let’s emphasize once again that there are no technical contraindications either. However, this work is performed at heights and is classified as particularly hazardous. Therefore, all workers should be familiar with occupational safety and health regulations and be equipped with appropriate personal protective equipment. In addition, they should have a current medical certificate confirming that there are no contraindications to working at heights. It is also essential to use collective protective measures, such as safety scaffolding.

Does assembly of metal roof tiles in the winter require special tools?

Assembly of modular roof tiles in winter does not require any special tools, as the basic roofing tools—a screwdriver, a level, a tape measure, and a hammer—are not affected by low temperatures. However, before applying sealants, it’s a good idea to make sure they’re suitable for use in cold weather.

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Does assembly of metal roof tiles in the winter affect their durability?

Many investors are concerned that the assembly of metal roofing may affect its durability. In reality, weather conditions have no effect on modular roof tiles, provided, of course, that you choose proven materials, such as those from a reputable manufacturer like Blachy Pruszyński Company. In reality, a great deal depends on the proper assembly of the roofing. However, provided that appropriate precautions are taken, winter assembly of roofing metal sheets generally does not negatively affect the durability of the roof coverings.

Assembly of Modular Roof Tiles in Winter – Alternatives

If, due to fluctuating weather conditions or other factors, we do not want to install Modular roof tiles in the winter, we can postpone the installation until spring; however, we must take into account that rain, snow, low temperatures, or meltwater could cause significant damage to the building. A good solution to this problem may be to cover the roof framing with a rigid sheathing made of boards or OSB panels and roofing felt. Such a covering can serve as a substrate for sheet metal roofing—you just need to remember to construct a framework of battens and counter-battens. Plastic tarps (polyethylene or polypropylene). They are laid with an overlap and secured with short battens directly to the rafters.

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