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PWS2-MW-PL-200 - Płyta warstwowa ścienna - wełna mineralna - ukryte mocowanie

PWS2 -MW -PL -200 - wall sandwich panel - mineral wool - hidden fastening

Product description

Welna Sciana plus

A wall plate with a core of mineral wool (PWS2-MW) is another, much more advanced generation of this product. Along with the introduction of a new generation, we have also expanded the product range available to customers, with a hidden lockboard (PWS2-MW-PL). What is very important, the new variant has been designed specifically for synergy with our other products, including a core with polyurethane foam core (PWS-PIR-ST, PWS-PIR-PL).

The use of dedicated hidden lock solutions as well as parameters allows you to easily combine both products on investments, giving greater flexibility in design and also achieving the desired physical parameters in specific segments of the building.

Elementy składowe

WOOLTECH PLUS, plyta warstwowa rdzen welniany

Rdzeń

Wełna mineralna

Rdzeń konstrukcyjno – izolacyjnego, z najwyższej jakości wełny mineralnej o gęstości (115kg/m3 +/-10%). Wełna mineralna zapewnia bardzo dobre parametry izolacyjne, ale przede wszystkim izolacyjności ogniowej i akustycznej. Łączenie z okładzinami za pomocą kleju poliuretanowego dwuskładnikowego.

Okładziny

Okładzina stalowa (zewnętrzna)

Blacha profilowana o grubości 0.5 – 0.7 mm, stalowa ocynkowana. Dopuszczalne profilowanie, trapez (T), mikrotrapez (M), fala (F). Zabezpieczenie w postaci powłok lakierniczych i hybrydowych.

Okładziny

Okładzina stalowa (wewnętrzna)

Wysokiej jakości stal ocynkowana o grubości 0.40 mm – 0.50 mm. Profilowanie podstawowe – Dostępne profilowanie trapezowe (T), możliwość pokrycia dodatkową warstwą lakieru o wybranym kolorze, zgodnym z dostępną paletą.

Zamek

Styk łączący ukryty (PL)

Nowa, specjalna konstrukcja styku łączącego (zamka), typu pióro-wpust w wariancie ukrytym (PL). Zapewnia doskonałe parametry użytkowe a także wizualne (brak widocznych łączeń). Wysoka precyzja dopasowania, łatwość montażu – brak mostków termicznych. UWAGA: pełna kompatybilność z płytami warstwowymi typu PIRTECH.

Choose a coating:
Więcej informacji o powłokach
Polyester glossy

Technical specification of the coating

thickness of coating
25 µm
corrosion resistance
High ★★★☆
UV resistance
Good ★★☆☆
possibility of bending
Good ★★☆☆

Available colours

RAL 9010
Golden Oak
RAL 9002
RR 032
RAL 3011
RR 028
RAL 3005
RAL 1002
RAL 8023
RAL 1015
RAL 3016
RAL 1021
RAL 6005
RAL 8004
RAL 5010
RAL 7000
RAL 6029
RAL 8017
RAL 9005
RAL 7016
RAL 7024
RAL 7035
RAL 9007
RAL 9006
Polyester mat PM 35um

Technical specification of the coating

thickness of coating
35 µm
corrosion resistance
Wysoka ★★★☆
UV resistance
Dobra ★★☆☆
possibility of bending
Dobra ★★☆☆

Available colours

PM Dark Walnut
PMG RAL 7016
PMG RR 033
PMG RAL 8017
PMG RR 032
PMG RR 028
PMG RR 750
PMG RR 011
PURLAK

Technical specification of the coating

thickness of coating
50 µm
corrosion resistance
Wysoka ★★★★
UV resistance
Wysoka ★★★☆
possibility of bending
Wysoka ★★★☆

Available colours

PU RAL 7016
PU RAL 7016
PU RAL 9005
PU RAL 8017
PU RR 028
PU RAL 8004
PURMAT

Technical specification of the coating

thickness of coating
50 µm
corrosion resistance
Wysoka ★★★★
UV resistance
Wysoka ★★★★
possibility of bending
Wysoka ★★★☆

Available colours

PUM RAL 7016
PUM RAL 7016
PUM RR 033
PUM RR 033
PUM RAL 8017
PUM RAL 8017
PUM RR 028
PUM RR 011
PUM RR 750
PUM RR 750
AZ - aluzinc

Technical specification of the coating

Available colours

powłoka AZ - aluzynk
AZ – aluzynk

Pruszyński Company guarantees realization of each order in one colour shade. Although due to technological process of covering paint to steel sheets there is possibility for occurring difference in colour shade in different deliveries. Regarding this please inform sales person if different delivery is continuation of previous orders. In order to ensure color consistency of sandwich panels with other elements such as flashings, they should it ordered from one supplier.

Inspirations

Technical specification

General information

* Flat outer profiling (P), available only from the thickness of sheet metal above 0.6 mm

core
mineral wool
thickness of panel
200 mm
effective width
1050/1000 mm
total width
1106/1056 mm
weight 1m2
32,5 / 32,6 kg
min length of panel
2,0 mb
max length of panel
see Length of panels
thickness of steel sheets
0,5 – 0,7 mm
type of exterior profilation
trapezoidal - T
micro trapezoidal - M
wave - F
nano-wave - N
flat - P*
type of interior profilation
trapezoidal - T
flat - P
coverings
polyesther glossy/mat, polyurethane, HPS200, aluzinc
płyta warstwowa wełniana z ukrytym zamkiem 200

Physical properties

The basic technical and physical parameters of the product can be found in the tables and combinations below. In order to familiarize yourself with the values of our products, please contact us directly at the email address: inwestycje@pruszynski.eu

In terms of approvals and certificates – full documentation is in the download section

Thermal trasmittance value – Uc (W/m2K)0,20
Fire resistanceEI90 (o↔i)
(pion 7,5m)EI120 (o↔i)
(pion 6,0m)
Flame propagation by wall/ reaction to fireNRO / A2-s1, d0
Airborne sound insulation (dB)Rw30
Sound absorption (αw)NPD

Recommendations for the selection of plates in the context of thermal loads

When designing, the temperature differences between layered panel cladding should be taken into account. Temperature gradients resulting from the temperature difference between the T1 outer temperature and the T2 internal temperature depend on several factors:

the purpose of the object (temperature range inside the object – T2)
facility location – location relative to the sun
The color of the outer cladding (T1).

Depending on the latitude, height above sea level and distance from the sea on the European continent, four different levels of winter temperature (T1 – outer cladding) are used:

0, -10°C,
0, -20°C, (e.g. Poland)
0, -30°C, (e.g. Scandinavian countries)

The temperature of the external cladding for roof plates covered with a snow cover layer is 0°C.

The external temperature during the winter -20 °C was adopted for calculations.

The temperature of the T1 outer cladding has a maximum value in the summer and it depends on the color and degree of surface reflection. T1 values, which are minimal for calculations of the load capacity (SGN) and suitable for calculations of the limit state of use (SGU), are as follows:

  • very bright colors rg = 75-90 t1 = +55°C
  • bright colors rg = 40-74 t1 = +65°C
  • dark colors rg = 8-39 t1 = +80°c

where RG- is the degree of reflection of the radius in relation to magnesium oxide = 100%

The table below has a classification divided into color groups for individual colors available in the assortment of Pruszyński Sp. z o.o.

Length of panel

The table below has a classification divided into color groups for individual colors available in the assortment of Pruszyński Sp. z o.o permissible panel lengths depending on the color of the cladding (minimum length - 2.5 MB) for single -span systems.

group I (very bright colors)

Maximum length

18 m wall / 18 m roof

RAL 9001, próbka
RAL 9001*
RAL 1015
RAL 7035
RAL 9002
RAL 9010

group II (bright colors)

Maximum length

12 m wall / 12 m roof

RAL 9022 probka koloru
RAL 9022*
RAL 7040 probka koloru
RAL 7040*
RAL 7037 probka koloru
RAL 7037*
RAL 6033 probka koloru
RAL 6033*
RAL 6021 probka koloru
RAL 6021*
RAL 6018 probka koloru
RAL 6018*
RAL 5024 probka koloru
RAL 5024*
RAL 5018 probka koloru
RAL 5018*
RAL 5012 probka koloru
RAL 5012*
RAL 2009 probka koloru
RAL 2009*
RAL 2008 probka koloru
RAL 2008*
RAL 2004 probka koloru
RAL 2004*
RAL 2003 probka koloru
RAL 2003*
RAL 2000 probka koloru
RAL 2000*
RAL 1035 probka koloru
RAL 1035*
RAL 1023 probka koloru
RAL 1023*
RAL 1019 probka koloru
RAL 1019*
RAL 1017 próbka koloru
RAL 1017*
RAL 1014 probka koloru
RAL 1014*
RAL 1004 kolor przykładowy
RAL 1004*
RAL 1003
RAL 1003*
RAL 1002
RAL 1021
RAL 7000
RAL 9006

group III (dark colors)

Maximum length

9 m wall / 9 m roof

RAL 7022 probka koloru
RAL 7022*
RAL 7015
RAL 7015*
RAL 6020 probka koloru
RAL 6020*
RAL 6011 probka koloru
RAL 6011*
RAL 6003 probka koloru
RAL 6003*
RAL 6000
RAL 6000*
RAL 5022 probka koloru
RAL 5022*
RAL 5011 probka koloru
RAL 50011*
RAL 5009 probka koloru
RAL 5009*
RAL 5005 probka koloru
RAL 5005*
RAL 5002 probka koloru
RAL 5002*
RAL 3013 probka koloru
RAL 3013*
RAL 3003 probka koloru
RAL 3003*
RAL 3002 probka koloru
RAL 3002*
RAL 3000 probka koloru
RAL 3000*
PM RR 033
PM RR 033
PM RR 750
PM RR 750
PM RR 011
PM RR 011
RAL 8016
RAL 8016
PUM RR 028
PMG RR 033
PMG RR 028
PMG RR 750
PMG RR 011
PM Dark Walnut
Golden Oak
RAL 3011
RAL 3005
RAL 8023
RAL 6005
RAL 6029
RAL 5010
RAL 9005
RAL 8017
RAL 7016
RAL 7024
RAL 9007
ATTENTION! Considering that dark colors from group III are subject to much larger thermal loads than boards in very light and light colors from group I and II should be assessed depending on the loads, what plates system on the wall is possible to be used.
* The colors marked with the star are not available in the standard offer. Please direct individual queries in terms of colors using the contact form.
Read more below.

Recommendations for the selection of plates in the context of thermal loads

ATTENTION- III group – dark colours

Taking in consideration that dark colours from group III has much bigger thermal load and very bright and bright colours from groups I and II, there should be paid special attention during projecting and below conditions are complained:

  • Way of assembly and static scheme must be in accordance with chart of maximum load and span length(complain conditions – limit status of bearing capacity, limit status of use)*
  • Max length of panels should be limited due to producer’s guidelines**
  • Temperature during assembly***

* For panels with dark colours recommended are single-span schemes; in other case there may occur non-acceptable by Investor strains on external claddings on panels on intermediate supports. Flutings which may occur, complain with norm PN EN 14509 due to acceptable deviation, but may be topic of complaints.

** Maximum length of panels should be in accordance of producer’s guidelines due to type and use of panels – see LENGTH OF PANELS

*** Assembly of panels with dark colours is possible within temperatures 10oC to 35oC. This condition is essential and must be strictly observed.

Assembly of panels in very bright and bright colours is possible within range of temperatures from +5oC to +35oC

Recommendations

Transport recommendations

Recommended means of transport for sandwich panels:

  • truck (tractor tractor + semi -trailer with a length not shorter than the length of the loaded plates) with an open semi -trailer or enabling side loading on its entire length
  • The weight of the load may not exceed the permissible load capacity of the set,
  • Transport belts should be placed on a load at a distance of max. Every 3 m, but not less than 2 belts per package – belt tension cannot cause deformation of the plates.

Storage

Layered boards should be stored in packages (posts), it is allowed to store a maximum of two packages one on top of
The following table is given max. The number of discs that can be arranged in one package.

Panel thicknessPWS
60 mm18 pcs
80 mm14 pcs
100 mm11 pcs
120 mm9 pcs
140 mm8 pcs
160 mm7 pcs
180 mm6 pcs
200 mm5 pcs
220 mm5 pcs
240 mm4 pcs
260 mm4 pcs

 

  • It is recommended to store plates on an even surface (square, hall) on joists or polystyrene sleepers, which must be set up a maximum of 2.5 m (with plates with a total length of up to 2.5 m, use min. 3 foundations).
  • It is allowed to store a maximum of two panel packages up to 6MB one on the other, in the case of board packages above MB should be stored individually. All panel packages must be stored on an equal surface with the possibility of draining water.
  • When storing panels on the construction site, they should be protected against mechanical damage, exposure to UV rays, an aggressive environment (acids, fertilizers, salts and other corrosion factors), atmospheric precipitation, strong wind and others.
  • It is recommended to store parcels under roofing in ventilated rooms
  • Storage of plates should be carried out on an equal surface (square, hall) on joists, polystyrene or wooden foundations, which must be set up a maximum of 2.5 m (with plates with a total length of up to 2.5 m should be used at least 3 foundations ).
  • Protective films are used to additional protecting the surfaces of the plates against mechanical damage, stresses and impacts that can occur during transport or transhipment. Foils never release from the obligation to properly protect the plates during storage.
  • It is recommended to remove protective foil against attachment of elements on the facade or roof of the building. The foil should be removed at positive air temperatures, because at negative temperatures the adhesive is stratified and some of its components may remain on the baking tray.
  • Incorrect way of storing sheets can cause difficulties in removing protective film and leave glue traces on the surface of the plates. In such cases, complaints on the remains of glue after protective film will not be included by the manufacturer.
  • In the case of hidden fastening panels, pay attention that the foil is removed from the inside of the longer lock before assembly.

ATTENTION !!!

In the case of wall panels with visible fastening, the upper side of the panels in the package is a facade side, which should be paid special attention!

Maintenance and washing

In order to extend the durability period of roofs and facades made of coated sheets, they should be regularly controlled and preserved.

  • Review -once a year (preferably in spring), a roof/facade review should be reviewed to detect any damage early.
  • Cleaning sheet metal -roofs/facades made of coated sheet require cleaning at least once a year. Driving dirt can cause uneven discoloration of the color (result of uneven UV interaction), as well as to reduce corrosion resistance (dirt stops moisture on a baking tray gradually damaging it). Dodged and stained places can be cleaned with a soft brush and water (max. 60 ° C). If it is necessary, it is allowed to add a mild detergent to the water (pH 6 ÷ 7, max. 10% solution). Water under pressure (max. 100 bar) can also be used for cleaning, however, the water stream cannot be used too close to the surface of the plate (min. 30 cm), and it cannot be directed perpendicular to the surface. At the connectors, the water stream should be directed down to avoid entering the water under pressure into the gaps around the connectors. With old plate coatings, you should handle with exceptional caution. Washing should be carried out from top down and always cleaned place should be rinsed thoroughly with clean water.
  • Do not use scrubbing powders, nitro solvents, chloride solutions, aromatic agents, as well as salmiak (ammonium chloride) or sodium salts.
  • Damage -possible damage during the warranty period must be consulted with the roof/facade contractor and can only be performed with his written consent. Repair of damage on small surfaces is carried out with the help of varnishes for air -drying repairs, while painting large surfaces is, as a rule, only using special industrial paints adapted to renovation of coverings. The surface for painting should be limited only to the places requiring (scratches to the metal layer, corrosion focus, etc.). Preparation of the surface for painting should be made according to generally accepted rules. Always remove all traces of corrosion – preferably with special brushes or fine -grained sandpaper. Then the repaired surface needs to be thoroughly reproduced, degreased and cleaned. For degreasing the surface, you can use extraction gasoline or water with the addition of surface-leisure (preferably with the addition of 1-2% of the ammonia solution). The repaired zones can show color differences compared to the original colors of sheet metal due to the natural impact of atmospheric phenomena (aging of varnish under the influence of UV radiation).
  • Note- during review, cleaning, maintenance and repair, it is absolutely necessary to observe the health and safety rules.

Pruszyński Sp. z o.o. He is not responsible for any accidents arising from the above -mentioned activities.

Do you have questions?

Is it possible to make copper machining at the steel roof?
When using copper, be careful because copper oxides are very aggressive and cause corrosion of other metals. Therefore, on buildings, it cannot be combined with other metal species (copper enters into contact and causes electrolytic corrosion of other metals).
Why is the metal roofing sheets recommended for the renovation of old roofs?
This is directly related to its low weight. In the case of old roofs, the trusses of the renovated houses are often somewhat damaged by time. Therefore, it is safer to use a metal roofing tile, which weight oscillates at 4.7 kg/m2, than almost ten times a heavier ceramic tile than it. However, it is always worth verifying the condition of the roof truss, with a specialist and make sure that it does not require renovation or replacement. In such cases, the safety of residents or building employees, as well as the assembly team, is always a priority. In most situations, however, the condition of the structure without major problems allows the use of roof tiles, while the use of ceramic tile would not be possible.
Can you use an angle grinder when cutting sheets?
Modern roofing exclude the use of angle grinders for cutting. The use of this method of cutting the material is associated with the loss of warranty.The angle grinder during operation and cutting produces very large amounts of heat, which in turn damages the edges of the sheet, as well as the coating covering it. In addition, the filings extracting during operation blend into the surface of the blades, additionally creating potential corrosion outbreaks.The right way of cutting sheet metal is to use automatic jumps (so -called Nilerler) or hand scissors. They use the mechanical force to cut the sheet, without exposing it to high temperature jumps. In addition, it is worth remembering that after cutting it is good to train cut places with dedicated protective varnish or special paint.
Does the roof require maintenance?
Yes, each roof requires periodic inspections to check if there have been any damage. Most of the products offered by Blachy Pruszyński have various types of specialized coatings available (covered by the warranty), increasing the life and durability of sheet metal. Maintenance consists mainly in removing the deposits and chimney dust, which left for a longer period of time can lead to sheet metal damage. Particular attention should be paid to places around chimneys that are sensitive due to more demanding operating conditions. If during the coverage inspection, local damage to the paint coating will be noticed, paint corrections should be made. In such a situation, the best solution is to use dedicated gloss paints tailored to a given coating. Such paints are in a stringent offer of Pruszyńska sheet and it is strongly recommended to use company products, recommended for a given coating.
How to register and how does the warranty work?
In order to register the warranty, download the warranty registration available in files for download / printing or directly: Warranty registration and send it completed to the following address: guarantee@pruszynski.euThe warranty begins to apply on the day of purchase of the goods. Registration of warranty is necessary to quickly identify the purchased batch of goods.
How can you complain the product, where is the information?
Complaints should be submitted in a warehouse in which the purchase was made. In the event that the wholesaler has been closed (does not run a business), the filled print of the complaint application should be sent directly to Pruszyński Sp. z o.o. to: pruszynski@pruszynski.eu

Printing of the complaint application is available in files for download / prints or directly here: Complaints

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